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Intralogistics systems play an important role in the automated in-plant transport of materials in factories, distribution centers, parcel services, warehouses, airports, hospitals, and others. These systems increase efficiency, quality, sustainability, and traceability of material flow processes, while reducing waste and inventory buffers. Without them, modern high performance facilities could not function. Electrification components are needed for intralogistic equipment as Automated Guided Vehicles ( AGV), Electric Monorail Systems ( EMS), electric pallet conveyors, rail guided vehicles (RGV), transfer cars, and baggage handling systems, as well as sorters, automated storage and retrieval systems (AS/RS, stacker cranes) and shuttle systems.
Intralogistic systems must be available on demand. If part of the system goes down, processes before and after will stop and the entire facility could shut down. Also, any required maintenance must be done quickly and easily. Energy and data transmission components must adapt to high performance systems, often with complex layouts and operating at high speeds and acceleration. At the same time, they must provide maximum energy efficiency at an acceptable cost. Some systems must meet special technical challenges, such as “clean room” and food processing environments, refrigerated storage, or impure production lines.
Conductix-Wampfler has extensive experience working with intralogistics system OEMs worldwide. From our large product portfolio, we can recommend the optimum solution for individual applications across many different industries without bias towards single technology. With our global presence and local support, we partner closely with OEMs and end-user customers for both small and large scale projects, striving for technical optimization with minimum complexity. Our continuous research & development efforts are geared towards new solutions and continuous improvements of products for this industry.
Inductive Power Transfer (IPT) – powers systems such as AGVs and baggage handling systems. New generations of IPT with state-of-the-art features keep pace with our customers needs.
Conductor Rails – power Electrified Monorail Systems ( EMS), Rail Guided Vehicles (RGV), and baggage handling systems. The SinglePowerLine 0812 and MultiLine 0831, combined with ProShell are ideal for AS/RS stacker cranes. MultiLine 0835 and MultiLine 0365 are the perfect match to power shuttle systems. PEplus for conductor rails works well for electric conveyors of all types, providing safety and simplicity.
Spring-Driven and Motor-Driven Reels – manage cables used to power transfer cars and other moving equipment.
Rubber and Cellular Buffers – are well suited to absorbing energy from machine element impacts.
Jay Radio Remote Controls – offer a safe way of operating or monitoring machines from a distance. The comprehensive range of industrial and safety radio remote controls offers countless solutions to adapt to an extensive number of intralogistic applications.
Reference Report
[REF7100-0023-E]
Application
Several transfer cars. Power supply by Motorized Cable Reels. Laminate and flake board production.
Operator
Kronospan Schweiz AG, (CH)
Customer
Kronospan Schweiz AG, (CH)
Product
Motorized Cable Reels (approx. 30 pcs.)
Travel Length
20 - 90 m
Travel Speed
60 - 90 m/min
Cables
Cordaflex SMK-V (RXG 8) and Trommelflex PUR-HF (RXP 8)
Optimal corrosion protection even in tough environments. Flanges and reel drum are manufactured from hot dip galvanized steel.
Reliable operation with standardized slip ring assembly.
Highly durable, maintenance-free and contactless torque transmission - standard motor with magnetic coupler.
Typical applications:
Specifications
Travel speed: up to 100 m/min
Winding length: 200 m max
OD of spool:
- Random wind spool: 400 mm - 1,700 mm
- Monospiral spool or 3-2-3 spool: 1,100 mm - 3,600 mm
Gearbox:
- Type W: 100 Nm - 400 Nm
- Type BNA: 300 Nm - 700 Nm
Slip ring assembly:
- Power max: 690 V – 200 A
- Control & Data max: 500V / 690 V - mA – 25 A
Temperature range: -20 °C - +60 °C
Modular assembly system - the cable reel can be upgraded after installation by adding drive units.
Magnetic Coupler Drive (MAG Drive) or Variable Frequency Drive (SMART Drive)
5 year or 15,000 hour operation before any maintenance is required - gearboxes are grease-lubricated from the factory.
Optimal corrosion protection to handle aggressive environments - flanges and reel drum are manufactured from hot dip galvanized steel or stainless steel.
Typical applications:
Specifications
Travel speed:
- AC motor with magnetic coupler (MAG drive): up to 100 m/min
- Variable frequency controlled (SMART Drive): up to 180 m/min
Winding length: 700 m max
OD of spool:
- Monospiral spool: 1,100 mm - 8,000 mm
- 3-2-3 spool: 1,100 mm - 8,000 mm
Gearbox:
- Type BNA: 1,100 Nm - 19,000 Nm
- Type X07: 1,100 Nm - 11,000 Nm
Slip ring assembly:
- Power low voltage max: 690 V - 1,600 A
- Power high voltage max: 24,000 V - 500 A
- Control max: 500 V - 25 A
- Data: fiber optic, mA
Temperature range: -40 °C - +60 °C
Sophisticated speed and torque control are ideal for machines with highly dynamic operation.
Highly efficient components and low starting inertia.
Smooth handling of cable increases cable lifetime and overall system reliability.
Optimal corrosion protection even under aggressive conditions - flanges and reel drum are manufactured from hot dip galvanized steel or stainless steel.
Typical applications:
Specifications
Travel speed:
- AC motor with magnetic coupler (MAG drive): up to 180 m/min
- Variable frequency controlled (SMART Drive): up to 300 m/min
Winding length: 700 m max
OD of spool:
- Monospiral spool: 1,100 mm - 8,000 mm
- Single layer drum for spreader reels: 1,200 mm
Gearbox:
- BNA / A3X: 1,100 Nm - 11,000 Nm
- NCR: 2,500 Nm - 11,000 Nm
Slip ring assembly:
- Power low voltage max: 690 V - 1600 A
- Power high voltage max: 24,000 V - 500 A
- Control max: 500 V - 25 A
- Data: fiber optic, mA
Temperature range: -40 °C - +60 °C